The Box Factory uses three main types of print used for corrugated packaging:

• Flexographic (Flexo)
• Digital
• Litho Lamination (Litho Lam)

What is flexo printing for corrugated box manufacturing? 

Flexo printing is a very common and cost-effective printing method for corrugated packaging. It requires a printing stereo for each colour on the box and can be printed at very high manufacturing speeds. It can be done at the same time as other manufacturing processes, such as cutting and gluing, making it very efficient for high volumes.

What is digital printing when talking about box design?

Digital printing predominantly uses the classic CMYK inks to produce a high quality printing method. This is a slower process than flexo however more can be achieved on the print. This is done separately from other packaging operations and the print is applied directly to the corrugated material. It is usually best for small quantities.

What is Litho Lamination (Litho Lam) printing?

Litho Lam is the process of applying the print to the outer paper and then laminating that paper to the corrugated sheet. It provides the highest quality print for corrugated packaging as its not printing directly to the board and has very fine printing tolerances. This process also requires tooling.

Which type of box printing is best for me?

The best type of print for you will depend on your specific needs, such as the quantity of packaging you need, the quality of print you require, and your budget. 

• Flexo is good for large quantities and as a cost effective option.  
• Digital printing is good for smaller quantities yet higher quality.
• Litho Lam is the best option if you need the highest quality print possible for your packaging.

If you have any further questions about print types for corrugated packaging, please contact us. We would be happy to help you choose the right type of print for your needs.

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