Multiple Large Manufacturing and Storage Sites totalling 150,000 sq ft. Strategically Situated in the Heart of the UK.
Continuously developing creative packaging solutions and cost saving initiatives in partnership with our customers. Utilising the experience of our in house design centre and many years of manufacturing expertise.
Whatever your packaging requirements, we are able to provide cost effective, bespoke, made to measure solutions.
Experts in Corrugated Construction
Our in house design team operate the latest industry software design package. Complemented by a fully computerised sample table capable of producing prototypes for testing and approval.
Our fully trained designers consider all elements of the customers design brief and apply other factors including:
- Current Market Trends
- Product Protection
- Material Efficiencies
- Environmental impact
- Transport & Pallet configuration
- Commercial Viability
Highly efficient converting machinery
No tooling required
Manufactured to exact size and grade
Printed up to 4 colours in one pass
‘Off the Shelf’ styles
Various print options
Cutting forme required
Fully automatic diecutting machinery
Any style or design
Produce & bakery trays
Cutting forme required
Multi Point Glued – Many styles
No tape required on base
Time/Cost saving on assembly
Minimum cost difference on high volume runs
Machine or Hand Assembly Styles
Bread & Produce
Ask us today about our interlocking ‘Corru-link’ range
Plain or bespoke printed
Flat packed – Minimising warehouse usage
FSDU’s (Floor Standing Display Units)
CDU’s (Counter Display Units)
Lithographic, digital & flexographic print options
Take a look at the top 15 styles or download the full style library of our made-to-measure capabilities.
We have worked closely with The Box Factory to design packaging that ensure our products arrive with the customer in perfect condition, despite the rigours of the delivery chain. The fact we can print the FSC logo on our packaging is a great message for our customers too.
David Internal Value Manager
‘Household name’ global brand, manufacturing premium products for the home
FAST AND ACCURATE PRODUCTION
Since our inception in 1992 The Box Factory has invested heavily in a diverse range of corrugated manufacturing equipment.
Equipment that we purchased in the early years was soon replaced as various technological breakthroughs in printing and feeding corrugated material came onto the market.
Today we operate with some of the most sophisticated machinery in the industry,
capable of producing high quality packaging accurately and at high speeds. Our large format, fast set, versatile machinery has revolutionised the way we produce corrugated cases.
Underlining our commitment to growth, customer service, and forming part of our current investment plan, we recently acquired a large new VEGA multipoint gluer. This significant investment was one that has opened up new markets and provides a higher level of service to our customers, from a creative, quality, and lead time perspective. All of our manufacturing equipment is linked together via two fully automated pallet transfer lines optimising the latest available materials handling technology from Mosca and Emmepi.
A highly sophisticated computer software system (SPOCS) tracks all materials throughout the factories, incorporating real time reporting of job status and operator feedback. Touch screens are fully utilised in all the factories and warehouses to enable our paperless system to control and collect accurate and concise manufacturing and storage data,.
ELIMINATE SOME CONSIDERABLE COSTS BY TAKING ADVANTAGE OF OUR MANUFACTURING AND STORAGE FACILITIES.
It's a simple case of maths...
If 10% of a 25,000 sq ft factory is taken up with the storage of packaging and the average letting rate per sq ft is £5.00, then this space is costing you £12,500 per annum!!
Why not have 2,500 sq ft of extra production space?
With our business being extremely seasonal, The Box Factory work very closely with us to ensure we always have stock ready to call-off as and when we need it. This is instrumental in ensuring our ever-changing demands are met.
Jon Category Buyer
‘Household name’ global brand, manufacturing garden equipment
Our fleet of modern, sign written, dedicated vehicles driven by our own experienced drivers can be contacted by our office, or our customers, at all times. Pin point accuracy is obtained via our internal vehicle GPS tracking system when required. Our vehicles range in size and capacity from curtain sided articulated lorries capable of shipping 60 pallets at a time through to large, rigid, curtain sided lorries and quick response vans. All of our lorries are fitted with tail lifts should they be needed.
Our drivers are fully qualified in the operation and procedures of JIT and Kanban deliveries, which are successfully operated with well over 70% of our existing customers.
Our environmental responsibility is something we take very seriously. At The Box Factory we constantly strive to reduce our carbon footprint. This is apparent in many areas of the business and includes our certification to FSC (Forest Stewardship Council) which allows us to guarantee to our customers that materials used are from sustainably managed or recycled sources. Our commitment to the continued challenges of reducing our impact on the planet has become part of our every day internal systems. This is enforced by our accreditation to ISO 14001: 2015 for Environmental Management and we are always looking for ways to improve, right down to the recycling of our own paper cups!
The FSC standard is globally consistent and polls have shown that 69% of people would prefer to buy a product bearing the FSC logo, compared to one without. A figure that rises to 75% when it is made clear that there are no other visible differences e.g. cost, performance etc. We are pleased to offer this additional tool to our customers to help them gain an advantage in their marketplace and have the peace of mind that they are promoting sustainability.
Contact us today to discuss printing our FSC® logo on your boxes.
By buying this (product) you help take care of the world's forests FSC® C147497 • www.fsc.org
IN THE UK AS AN INDUSTRY WE REGULARLY RECOVER OVER 80% OF ALL MATERIAL PRODUCED YEAR ON YEAR
THE HIGHEST OF ANY INDUSTRY SECTOR
In addition to sponsoring various biodiversity projects, we plant a native broadleaf tree in the Forest of Hearts for every £100K of orders we receive
That’s about 135 trees per year
Follow our progress on Twitter
Having continuously supplied corrugated products to a wide range of industries from the automotive to medical and food since 1992, we have been able to develop our internal management systems (IMS) to deal with the ever stringent and demanding requirements placed on us in today’s ever changing market place. This has been reflected in our successful and ongoing accreditation to ISO 9001:2015 (Quality Management), ISO 14001:2015 (Environmental Management) and in May 2011 we obtained full accreditation to OHSAS 18001:2007 (Health & Safety Management). Added to this list, in January 2016 we obtained accreditation to the BRC (British Retail Consortium) Packaging and Packaging Materials Standard. This achievement consolidates our commitment to the protection and wellbeing of our customers and workforce.
Being fully committed to improving all aspects of our business we are constantly looking for new and innovative ways of achieving sustained excellence. With continued investment in machinery, new technologies, our environment and most importantly our people, we truly believe in continuous improvement to ensure the future growth and development of our business.
HEALTH & SAFETY MANAGEMENT
The internal sales team at The Box Factory are great at managing our stocks to make sure we have what we need, when we need it. We know they will always go the extra mile for us.
Aimee Senior Buyer
Industry leading luxury floor manufacturer